RS-880CK Fully Automatic Double-End Terminal Crimping And Plastic Shell Inserting Machine

RS-880CK Fully Automatic Double-End Terminal Crimping And Plastic Shell Inserting Machine

Intro:

This equipment can realize automatic wire cutting, stripping, terminal crimping, and plastic shell insertion on one end of the wire; and automatic wire cutting, stripping, terminal crimping, and plastic shell insertion on the other end. <Note: We can provide personalized wire harness processing solutions and non-standard customized equipment according to the process characteristics of your company's products>

Specification:

Power supply: AC220v

Maximum power: 4.8KW

Air pressure: 0.4-0.6MPa

Machine weight: 800KG

Dimensions: 2400L*1500W*1850H (excluding wire feeder and vibration plate)

Function: A-end stripping, stripping, crimping, inserting; B-end stripping, stripping, crimping, inserting.

Wire processing range: 18AWG-AWG30, it is recommended that the replacement range does not exceed 5 specifications

Wire processing length: 950mm at the longest, 90mm at the shortest

Wire cutting accuracy: 0.5mm + wire cutting length * 0.2%

Stripping length: 0.1-6.0mm at end A, 0.1-10.0mm at end B

Crimping capacity: 1.5KN, can be customized according to customer requirements

Maximum number of PINs: 20 holes in a single row, 3 rows at the maximum

Maximum number of PIN colors: 8 colors (more colors must be customized)

Plastic shell size: MAX: 40*25*25MIN: 5*6*3, spacing 1.0-4.2mm

Maximum operating speed: 2400-2700 wires/hour for double-end shell penetration (specific production capacity may fluctuate and decrease depending on materials and requirements)

Basic detection functions: presence of wires, wire knots, presence of terminals, abnormal core wire stripping, terminal pressure monitoring, detection of terminals being pulled into place after insertion (controlling the pulling force of the terminals and connectors through digital high-precision air valves), presence of rubber seats, and defect rate setting.

Standard components: 8-axis reel-mounted universal wire feeder

Standard: Japanese Solo dual-channel terminal pressure monitoring

Standard: Four-lens CCD visual inspection lens with 5 million pixels.

Key features:

Defective rate setting description:

When visual and pressure detection detects defects, the wire will not be threaded and will be directly thrown into the defective area. The machine will continue to complete the finished product and finally throw it into the defective area. When the defect or incompleteness is generated during threading, the machine will continue to complete the finished product and finally throw it into the defective area. When the defective ratio is higher than the set defective ratio, the machine will alarm and stop.

Core wire visual inspection When the number of core wires is less than 14, one less core wire can be 100% detected. When the number of core wires is greater than 14, 10% less core wire can be 100% detected.

1. The normal operation defective rate of the whole machine is 5‰ (calculated as a single electronic wire), excluding visual and pressure detection false alarms.

2. Alarm shutdown: whether there is wire, wire knot, terminal, rubber seat, and the defective rate setting exceeds the standard.

3. Alarm selection to continue production: abnormal stripping, abnormal terminal pressure, abnormal plugging and unplugging force, and the defective rate setting does not exceed the standard.

Main equipment configuration:

1. Control system: Huichuan

2. Servo motor: Huichuan

3. Cylinder: Taiwan AirTac

4. Fiber amplifier: Japan Panasonic

5. Transmission module: Yaohua (equipped with Taiwan Hiwin screw guide rail)

Equipment features:

1. 12 stations on both sides, any station can be closed independently, effectively improving production efficiency.

2. Independent double knife holder, convenient and quick to adjust the stripping depth;

3. The crimping machine adopts variable frequency motor with an adjustment accuracy of 0.02MM;

4. Multi-function free matching, the shell penetration position at both ends can be freely selected (depending on the product); the same product length can achieve a 5% drop.

5. Integrated operation (crimping management, vision, parameters) all-in-one machine;

6. Built-in handheld teaching pendant for easy debugging:

7. Insertion adopts 3-axis split operation to effectively improve insertion efficiency; guided insertion method effectively improves insertion accuracy and protects terminal functional area

8. Flip-type defective product isolation method, 100% isolation of production defects;

9. Separate and independent adjustment at both ends for easy equipment debugging.

Machine video: