Automatic Radial Components Taping Machine For LED/Capacitor
Intro:
It is to put the bulk radial components into the carrier tape after passing the inspection, reversing, testing and other stations.
video: https://youtube.com/shorts/6h-0qKVT-XQ?si=uvdM1XDfCVjT7m4y
Main performance and structure features
1. Fully automatic frequency modulation and amplitude modulation vibration plate feeding;
2. Horizontal feeding tracks are arranged in sequence;
3. The fixtures clamp LED components one by one in sequence;
4. Position the LED pins (to prevent the inward eight phenomenon and to separate the pitch when forming);
5. Correct and straighten the pitch of LED components, and perform automatic forming when forming is required;
6. Perform online testing of LEDs through testing instruments, identify polarity and test leakage dead lamps, etc.; and remove defective ones;
7. The reversing device selectively rotates 180 degrees to automatically adjust the polarity direction of the LED lamp beads to be consistent;
8. Eliminate defective products online;
9. After the LED lamp beads are formed into pitch, they are positioned again through the fan-shaped sheet and then pasted into the paper tape;
10. After taping, the pitch is tested again, the tape is heated, and the paper tape is punched, etc.;
11. The taped products are inspected for various dimensions by CCD vision and then folded and collected;
Specification of the machine :
Power supply | 220V/50Hz/1.6KW |
Air pressure | 4KG/CM2 |
Production Speed | 160±20pcs/min (Adjustable) |
Distance/ hole diameter | 12.7mm/4.1mm(can be customized for other size) |
Forming lead wire distance | 2.5mm 5.0mm |
Tape height | 16mm-24.5mm |
Product length | 3mm-20mm |
Packing type | Box package |
Product specification | Diameter / width≤8mm |
Mechanical Dimensions | 2300L﹡1200W﹡1500H(mm) |
Mechanical Weight | 750kg |
Key features:
1. Imported cam transmission machinery, precise and stable, durable and low noise, each part group is specially hardened and has a long service life.
2. The whole system adopts Siemens PLC control, which is super stable. The operation interface is a touch screen, which is easy to learn and convenient for data adjustment.
3. The inverter has stepless fine-tuning speed control, the tape braiding speed is adjustable, and the feed tray adopts the industry's most advanced single-disc hanging type without material jamming.
4. The upper clamp and open clamp system is a rack type, which is more convenient to change the specifications without changing the center line of the fixture. The special fixture product has no clamping damage.
5. The box quantity can be set freely, which is convenient for customers to package and plug in the machine.
6. The first clamp adopts optical fiber positioning to prevent the surface of the inductor from being clamped, and the first clamp is kept open when there is no product or the product is not positioned well.
7. The back end of the punching adopts photoelectric precision detection to prevent the taping failure caused by excessive punching burrs and improper operation, and timely alarm.
8. The equipment tests each LED lamp bead and automatically discharges defective products.
9. The stable folding and pasting material receiving system saves human resources for customers, and one person can operate multiple devices.
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